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PP - The Common Planning Strategy
used
The planning strategies are maintained in Customizing for Demand Management
in SM30 - V_T461S.
Define the Planned Requirement Type and assign the requirement class in
OMP1.
Define the requirement class in OMPO.
Check the independent requirement and consumption of requirement class
in OMPC.
Maintain the message for invalid requirement type in OMPJ.
You define the strategy group in SM30 - V_T461P.
You define the Plant to MRP group in SM30 - V_T438M_S.
Maintain the consumption mode and period of adjustment in SM30
- V_T438M_V.
Listed here are some common used planning strategies :-
Strategy 10 in summary :-
1. Sales Order creation - no impact.
2. Goods Receipt - reduce the planned independent requirement during MRP
run
For e.g. if PIR is 100, quantity remained as 100 in PIR, however
during MRP run,
100 will not be included in the MRP planned as stock is available.
3. Delivery - minus the quantity for the oldest planned independent in
demand management.
For e.g. if PIR is 100 and delivery 90, PIR becomes 10 (withdrawal
90).
10 LSF Make-to-stock production
KSL Sale from stock without independent
requirement reduction
Choose this strategy if you want production to be determined by a production
plan (Demand Management) and if you do not want sales orders to influence
production directly.
You must maintain the following master data for the finished product:
Strategy group 10 on the MRP screen.
Item category group (for example, NORM) on the Sales Organization screen.
Availability check field in Customizing so that you perform an availability
check
without replenishment lead times (in the standard system, you must enter
02 here).
In net requirements planning according to strategy 10, the order
does not create a requirement; the sales order is displayed, but does not
generate planned orders.
The planned independent requirement is reduced during processing of the
goods issue.
Old quantities can still be retrieved by using either
Goto -> Schedule line history in Demand Management, or by using the
total requirements list
(Evaluations -> Display total requirements from the Demand Management
menu).
The quantities issued are displayed in the Withdrawal quantity field.
The system always reduces the oldest planned independent requirements unless
the consumption fields (Consumption mode, Fwd consumption per., Bwd consumption
per.) are maintained in the material master or in the MRP group.
11 BSF Gross planned independent requirements
KSL Sale from stock without independent
requirement reduction
Strategy 11 in summary :-
1. Sales Order creation - no impact.
2. Goods Receipt - minus the quantity for the oldest planned independent
in demand management.
For e.g. if PIR is 100 and delivery 90, PIR becomes 10 (withdrawal
90).
3. Delivery - no impact as delivery is issue from sales order.
This strategy is particularly useful if you need to produce, regardless
of whether you have stock or not. For instance, steel or cement producers
might want to use this strategy because they cannot shut down production;
a blast furnace or a cement factory must continue to produce, even if this
means having to produce to stock.
You need to maintain the following master data for the finished product:
Maintain strategy group 11 on the MRP screen.
Set the Mixed MRP indicator to 2 on the MRP screen.
Maintain the item category group (for example, NORM) on the Sales Organization
screen.
Maintain the Availability check field so that you perform an availability
check without the replenishment lead time (checking group 02 in the standard
system).
Strategy
10
11
Stock is taken into account
Yes
No
Reduction of planned independent
requirements takes place during … … goods issue for
... goods receipt for a production
the delivery order (discrete production),
for a planned order (repetitive
manufacturing), or for a purchase
order (trading goods).
20 KE
Individual sales order without
consumption
Strategy 20 in summary :-
1. Sales Order creation is the only impact.
2. Demand management not in used.
In make-to-order production, a product is produced specifically for an
individual sales order. This planning strategy is used when planning of
the (parent) product is not required or not possible. Neither Demand Management
is involved in this process, nor is there an allocation mechanism. Orders
are taken as they come. This strategy represents a production procedure
in which each product is only produced once, although over time the same
or similar production processes are repeated. Each product is specifically
produced for an individual customer so that the finished product is rarely
placed in stock.
You also must maintain the following master data settings for the finished
product:
Strategy group 20 on the MRP screen
Item category group (such as NORM) on the Sales Organization screen
Sales Order -> MRP -> Customer Stock Finished Product -> Delivery
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Reduction
40 VSF Planning with final assembly
KSV Sales order with consumption
Strategy 40 in summary :-
1. Stocks on hand reduces the PIR during MRP run.
e.g. if stock is 100 and PIR is 100, MRP run will not prompt
100 for procurement.
if stock is 0 and PIR
is 100, MRP run will prompt 100 for procurement.
2. Sales order creation reduces the PIR.
e.g. if PIR is 100, sales order 90, PIR becomes 10 (withdrawal
90).
3. Delivery reduces the Sales Order.
This strategy is probably the most widely used make-to-stock strategy.
It makes sense to use this planning strategy if you can forecast production
quantities for the final product.
Planned independent requirements are consumed by incoming sales orders
so that the master plan is always adjusted to suit the current requirements
situation. This means that the important feature of this planning strategy
is that you can react quickly to customers’ requirements. The smoothing
of the master plan is less important.
You must maintain the following master data for the finished product in
the material master:
Strategy group 40 on the MRP screen.
Consumption parameters (Consumption mode, Bwd consumption, Fwd consumption)
to allow
consumption of independent requirements. If no consumption parameters are
maintained in the
material master, the system uses default values are taken from the MRP
group.
To control consumption, you maintain a consumption mode as well as a consumption
period.
Item category group (for example, NORM) on the Sales Organization Data
screen.
Four important points :-
1. Planned independent requirements are used to trigger the procurement
and production of
the necessary assemblies and components before receipt
of the sales orders.
2. As soon as the sales order is received, it consumes the planned
independent requirements.
3. An ATP (available to promise) logic during sales order processing
will checks whether
sufficient planned independent requirements have been
planned to cover the sales order.
4. Requirements from the sales orders are passed on to production
and can lead to changes
made to procurement if the requirements from the sales
orders exceed the planned
independent requirement quantities. If there is insufficient
coverage of components
(the sales order quantities exceed the planned independent
requirement quantities), the
sales orders cannot be confirmed. The system therefore
automatically adjusts the master
plan. Planned independent requirement quantities that
are left unconsumed increase the
warehouse stock of the finished product.
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